1996 ford ranger service manual pdf download






















Ford Ranger Ford Sierra Cosworth RS Ford Telstar Ford Workshop Manuals and Factory Service Manuals Find all our Ford workshop manuals and factory service manuals listed above, all our Ford manuals are free to download.

Share this with your friends below:. Site Update: As promised we have restructured the website. Climate control knobs To turn your air conditioner and heater system on, select any position except OFF. Page 77 H Fan speed adjustment The H left knob on the control is the fan control knob which controls the volume of air flow. Rotate the H knob to the right to increase fan speed and increase the amount of air entering the vehicle.

Page 78 S Panel and Floor Select S to direct airflow to the floor and through the instrument panel registers at the same time. This selection can be used to either heat or cool your vehicle. Page 79 Do not put objects under the front seats that interfere with the flow of air to the back seat area.

Remove any snow, ice, or leaves from the air intake area of your air conditioner and heater system that could block the air intake. Page 80 Instrument Panel Controls Temperature selection The temperature control knob is the rotating knob located at the center of the control with tapered red and blue bands surrounding most of the knob.

The wide red part of the band full right is the heat or warmer area. The wide blue area full left is the cool or unheated temperature area. V Defrost Select V to obtain maximum air flow to the windshield. Rotate the temperature knob into the red area for the air temperature required to defrost.

Rotate fully upward to operate courtesy and cargo lamps. Headlamp control knob Fog Lamps If equipped The fog lamps switch is located on the instrument panel to the right of the radio and climate control. Page 83 Fog lamp switch The fog lamps act as a supplement to the low beam headlamps under limited visibility conditions such as rain, snow, dust or fog and operate only when the low beam headlamps are on.

To maximize fog lamp bulb life it is recommended that the fog lamp switch be turned off after each use prior to turning off the headlamps.

Turn on your headlamps at dusk. Failure to do so may result in a collision. Lighting Up the Instrument Panel and the Interior of Your Vehicle The instrument panel lights can be turned on by turning the headlamp knob toward either the first or second position.

Page 85 Cleaning the Interior Lamps Your interior dome lamps and map lamps are plastic and should be cleaned with a mild detergent diluted in water. Rinse them with clear water. You can turn the individual map lamps on or off by sliding the switch to the left or right. To turn off, slide the switch to the middle. Page Steering Column Controls The controls on the steering column and wheel are designed to give you easy access to the controls while you are driving.

Interval wiper on turn signal lever To set the interval wipers, rotate the knob at the end of the turn signal lever toward or away from the instrument panel to the interval operation you desire.

Gearshift Lever Automatic transmission only The gearshift lever on your Ranger is mounted on the steering column. For additional information, refer to the Warning Lights and Gauges chapter.

Hazard Flasher The hazard flasher is used to alert other drivers to hazardous situations. Page 91 To use the hazard flasher: Push in the flasher button; it will pop out and the lamps will begin to flash. To stop the flashers, push in the flasher button again. NOTE: The flasher button will be sticking up slightly higher when on than when off.

Page 92 Horn To sound the horn, press the center of the horn pad. Check the horn regularly to make sure it operates properly.

You could lose control of the vehicle and injure someone. Page 93 To change the position of the steering wheel, push the release lever under the steering column away from you.

Tip the steering wheel to the desired position. Pull the lever back into place to lock the steering wheel. Be sure the steering wheel locks in a notch. It is not infinitely adjustable. This will set your speed. If you keep this switch pressed, your speed will continue to increase and will not be set until the switch is released. Take your foot off the accelerator pedal.

Your vehicle will maintain the speed you set. Page 95 Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved. In mountainous areas, at higher elevations, or when pulling a trailer, the speed control may not be able to maintain the preset speed with the transmission in j Overdrive. Page 96 Transmission control switch Accelerating With the Speed Control Operating You can use the accelerator pedal to speed up momentarily.

When you take your foot off the accelerator, the vehicle will return to the set speed. Page 98 Resuming a Set Speed If you press the brake pedal, the speed control is cancelled. Page 99 Features Your vehicle has a variety of features designed for your comfort, convenience and safety. Read this chapter to find out about standard and optional features. Doors Door Handles and Locks Inside handles Page When open, the tailgate load should not exceed lbs kgs.

If you want to load heavy items onto your vehicle, Ford recommends that you load them one at a time, directly on the bed floor to avoid damage to the tailgate or its supports.

Page Features Features To release the tailgate: Open the tailgate as directed above, but support it to allow for slack in the cables at both sides. Use a coin or similar object to pry the spring clip on each upper cable connector past the head of the support screw. Page Tailgate removal Do not drive your vehicle with the tailgate open unless there is a load holding it in place. Power Door Locks If equipped The power door lock switches are located in the front doors.

To lock all doors push the switch marked s. To unlock all doors push the switch marked s. Page Features Remote Entry System If equipped If your vehicle has the remote entry system, you can lock or unlock the vehicle doors without using a key. The remote also has a personal alarm feature. The buttons for the system are located on the hand held transmitter that came with your vehicle.

Page and the parking lamps will flash. If a door is open or ajar, the horn will give two short chirps warning you that a door is open. Page Replacement batteries can be purchased at most pharmacies, watch stores or at your Ford or Lincoln-Mercury dealer. NOTE: The operating range of the remote entry system can also be affected by weather conditions such as very cold temperatures or structures around the vehicle buildings, other vehicles, radio and TV towers, etc.

This is necessary to prevent further unauthorized use of the lost transmitter. You can also purchase additional transmitters up to 4 transmitters can be used from your dealer. Page Battery Saver Battery Saver When the ignition is turned off, the vehicle will turn off battery voltage to all of these lights after 40 minutes: glove box, engine compartment, overhead console, mirror, courtesy and interior including cargo lamps.

This will prevent draining of the battery if these lights have been left on inadvertently or if a door is not completely closed. Page If a door is open, the anti-theft system is prearmed and waiting for all doors to close. Close all doors Once all doors are closed, if any were open, the system will begin a 30 second countdown to become armed. Page When unlocking the vehicle with a key, turn the key all the way to the end of its travel or the system may not disarm.

NOTE: The flashing lights and honking horn will shut off automatically within 2 minutes 45 seconds after the system is triggered. Page Sliding rear window operation SuperCab quarter windows if equipped To open the optional flip quarter windows on the Ranger SuperCab models, follow the operating instructions shown in the following illustration.

SuperCab flip open quarter window Page Using the Power Windows If equipped Each door has a power control that opens and closes the window on that door. Page Seats Head Restraints If you use them properly, head restraints are intended to help protect your head and neck in a collision. Adjust the head restraints so that the cushion contacts the back of your head when you move your head rearward.

If you have a front bench seat, you can adjust the front seat head restraints for your comfort and protection. Page Release the lever to lock the seat in its new position. Make sure the seat locks securely in place. Adjusting the bench seat Adjusting the bucket seat SuperCab To move the front seat forward or rearward: Find the adjustment bar at lower front of the front seat. Lift bar upward to unlatch the seat.

Page Move the seat to the desired position. Release the bar to latch the seat in its new position. Make sure the seat latches securely in place. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Page To reduce the risk of serious injury in a collision, children should always ride with the seatback upright.

Reclining Bucket Seats If equipped If your vehicle is equipped with the optional reclining bucket seat, you can tilt the seatback up to 30 degrees rearward. On the side of the seat, find the handle for the recliner. To stow the seat, pull seat bottom back to the fully upright position. The jump seats should be kept in the stored position for easier access to the rear cab area. Page Do not install a child seat in a center facing jump seat. Tilt Slide Seat If equipped SuperCab only With the front seatback tilted forward, the tilt slide seat can be moved to provide additional entry space to access the rear seat compartment of the vehicle.

Tilt slide seat Prior to operating the vehicle, check to ensure that the seat assembly is locked by pushing or pulling the seat forward or rearward. If seat does not lock, repeat steps 2 and 3. Locking tilt slide seat Page To operate the seat adjuster: To adjust the seats forward or rearward, locate the release bar at the lower front area of the seat cushion.

Lift the release bar and hold until the desired seat position is obtained, then release the bar to relock the seat. Page Using the Power Seats If equipped If your vehicle has the power seat option, you can adjust it in several directions. The controls are on the outboard side of the seat. Power lumbar and side bolsters switch — sport bucket seat Cleaning the Seats Fabric Remove dust and loose dirt with a whisk broom or a vacuum cleaner.

Select the right or left mirror by moving the selector switch to the right or left. Move the control knob in the direction you want to move the mirror. Page Features Console If equipped Your vehicle may have a full console. The full console has the features shown in the illustration below. The features on the console — bucket seats On manual transmission vehicles, the cupholders are located on the floor on either side of the gearshift lever. On automatic transmission vehicles a removable consolette is located on the floor.

Page Features Floor mounted cupholders — manual transmission Floor mounted cupholders — automatic transmission Page To remove the automatic transmission consolette: Pull the adjustable portion of each cupholder from the consolette. Remove the rubber pad at the bottom of each cupholder.

Lift the consolette from the floor and secure it in a safe place. Press again to turn it off. Page How to tune radio stations There are four ways for you to tune in a particular station. These buttons can be used to select up to 6 preset AM stations and 12 FM stations 6 in FM1 and 6 in FM2 Follow the easy steps below to set these buttons to the desired frequencies: Select a band, then select a frequency.

How to insert a tape Your cassette tape player is equipped with power loading. Once you insert a tape and push slightly with the open edge to the right , the loading mechanism draws the tape the rest of the way in and play will begin after a momentary tape tightening process.

Push the left b side to seek the previous tape selection. Page In order to keep your cassette tape player performing the way it was meant to, read and follow these simple precautions: Using a Ford Cassette Cleaning Cartridge to clean the tape player head after hours of play will help maintain the best playback sound and proper tape operation. The time will continue to be displayed until a radio or tape function is chosen. After approximately 10 seconds, the time will again appear in the display.

Both changers are controlled with buttons on the Audio System. Figure 2 Load discs into the disc magazine slots numbered 1 through 6 one at a time with labeled surfaces upward, starting with bottom slot number 1 Figure 3.

Figure The compression feature will bring these soft and loud passages closer together for a more consistent listening level. Page CD format. Because of this, a new disc that is free of dust and scratches could be defective and may not play on your Ford Compact Disc Player.

If play does not begin after the CD button is pushed: The radio is not on. Page If the sound skips: Badly scratched discs or extremely rough roads will cause the sound to skip.

Skipping will not damage the disc player or scratch the discs. How to take care of and clean the CD Changer and discs To ensure the continued performance of your CD Changer carefully read the following precautions: Always handle a disc by the edge. Manual tuning adjusts your radio to any allowable broadcast frequency, whether or not a station is present on that frequency. Page Follow the easy steps below to set these buttons to the desired frequencies: Select a band, then select a frequency.

Press one of the memory preset buttons and hold the button until the sound returns. That station is now held in memory on that button. Page NOTE: Illuminated bars in the display show relative levels of bass and treble, and positions of speaker balance and fader functions left to right, front to rear.

How to set the clock Turn the radio on. Press the left b side of the button to decrease hours. Page Electronic Sound Systems When the radio waves are reflected off objects or structures, the reflected signal cancels the normal signal, causing the antenna to pick up noise and distortion.

Cancellation effects are most prominent in metropolitan areas, but also can become quite severe in hilly terrain and depressed roadways. Page Ask your dealer for a copy of this limited warranty. Service At Ford Electronics, we stand behind our audio systems with a comprehensive service and repair program.

If anything should go wrong with your Ford audio system, return to your dealer for service. If this condition persists, damage to the transmission could occur. The transmission control switch is located on the end of the gearshift lever. You can put the gearshift in any of the several positions. The positions of the column-mounted gearshift Transmission control switch located on the end of the gearshift lever Hold the brake pedal down while you move the gearshift lever from position to position.

Page N Neutral With the gearshift in the N Neutral position, the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. Driving When to use j Overdrive This is the normal driving position. As the vehicle picks up speed, automatic upshifts to second, third and fourth gears will occur when j Overdrive is chosen on the selector and the transmission control switch has not been pressed.

Page Driving Your Ranger Transmission control switch located on the end of the gearshift lever To return the transmission to the normal j Overdrive operation, press the transmission control switch again.

This position locks the transmission and prevents the rear wheels from turning. To securely latch the gearshift in the P Park position, pull it toward you, push it completely counterclockwise against the stop, and then push it toward the instrument panel. Page Manual Transmission Operation These actions will seriously reduce clutch life.

Driving with your foot resting on the clutch may cause the vehicle to jerk sharply when pressing or removing your other foot from the accelerator. Driving Your Ranger Page Shifting the Gears The gearshift for a manual transmission is mounted on the floor. The gearshift pattern consists of seven positions: Neutral, five forward gears, and Reverse. Page If R Reverse is not engaged, continue to push the clutch pedal in while you put the gearshift back into Neutral.

Then, release the clutch pedal for a moment and repeat steps 2 through 5. Page Parking To park your vehicle, apply the service brake pedal, and shift into N Neutral while still maintaining pressure on the service brake. Set the parking brake fully.

Shift into first and turn off the ignition. Power steering uses energy from the engine to help steer your vehicle. Ford says a software problem in a speed sensor can force the vehicles into a downshift. Country of Origin.

If the transmission fluid level on your Ranger is low, you need to add fluid through the dipstick tube. The vehicle speed and transmission range sensors like to go bad on vehicles with these transmissions in them. Remove the timing belt. Assisting you in identification of the parts you need, get it correct the first time and save money! Quality parts guaranteed! OE Replacements. About 2 years ago I replaced the clutch because the slave cylinder was no longer releasing anymore, and that whole job went overall pretty well.

The video above shows where the transmission fluid dipstick is located in your Ranger and how to check the transmission fluid level. Low transmission fluid levels cause a lot of Ford transmission problems. I can get all my gears except fifth gear. Hopefully the contents of postings Articel Ford, We write this you can understand. These are high-quality manual shifter parts bearing the Transolutions brand, designed to be easy-fit replacements for your currently ailing parts.

The information contained in this publication was correct at the time of going to print. Many of the issues with the model have also been reported to occur even before the vehicle reached , miles. P, P or P fault codes are triggered. The Ford Ranger 5-speed transmission is made by Mitsubishi or Mazda, and you may not be used to seeing its identifying marks.

The vehicle has been taken numerous times to dealership for this problem, but the dealership was unable to determine the cause of I purchased my ford ranger with 80, miles on it, and have driven cross-country multiple times, adding another 30, miles. Then it started every time until now. In the 4. The sensor completes the start circuit in Park and Neutral, the backup lamp circuit in Reverse and a neutral sense circuit for GEM control of 4 x 4 low engagement.

Download your Ford Owner's Manual here. MSRP 9. Build a Ford with the trim, color, and options you want and price it today. Pair it with the class-exclusive speed automatic transmission and the Ranger blows other gas-powered pickups in its class out of the water with the best gas torque in its class at lb. However, the Ranger struggles to get this aspect right. About 4 months ago I was driving the truck an all was fine.

The pilot tip of the transmission measures. The Drive reports that Focuses with manual transmission enjoy comparable reliability with competitors like the Mazda 3. Unfortunately, this is a design thing rather than a maintenance issue, so the best thing you can do is service the vehicle regularly and make sure that the coolant is changed regularly. Hello, I'm new to this forum and this problem!

When it comes to traveling down the road at a constant rate, the vehicle speed control is vital. All solenoids are subject to failure. Other Manuals Pages. Get your hands on the complete Ford factory workshop software. Ford Ranger 2wd Workshop Manual L 2. Ford Ranger 4wd Workshop Manual V Ford Ranger 2wd Workshop Manual L Best iPad Holder For Car.

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